Water Jet Deburring with gKteso
Remove burrs without material loss! Water jet deburring enables precise, burr-free components through high-pressure water jets – contactless, efficient, and environmentally friendly.
What is water jet deburring?
Water jet deburring is a highly precise process for removing burrs and sharp edges from workpieces. It utilizes a high-pressure water jet, operating at up to 4,000 bar, which removes even the finest material residues – completely contactless and without thermal stress.
Functionality of water jet deburring
In water jet deburring, an extremely fine water jet is directed at high speed onto the workpiece. The targeted pressure effectively removes burrs and excess material without affecting the material structure. The main advantages:
- Gentle on materials – No deformation or cracking from heat.
- Environmentally friendly – No chemical additives or abrasives required.
- Highest precision – Even the smallest burrs are reliably removed.
Advantages of water jet deburring
Perfect edge processing
The process enables absolutely smooth and burr-free surfaces without affecting the material or leaving residues. This is particularly important for parts requiring high precision fit.
No thermal stress
Unlike other deburring processes, water jet deburring does not generate heat, thus avoiding distortion or structural changes in the material.
Efficient & fast processing
Water jet deburring is fully automated and can handle large quantities in a short time – ideal for series production.
Suitable for sensitive materials
Whether aluminum, titanium, or plastics – the process can deburr even the most sensitive materials safely and efficiently.
Applications of water jet deburring
The process is used in many industries, including:
- Automotive industry – Precision components for engines and gearboxes
- Aerospace – Lightweight components with high quality requirements
- Medical technology – Burr-free surfaces for implants and surgical instruments
- Precision mechanics – High-precision small parts without material impact
- many other applications
Water Jet Deburring: Our DS INTEGRATED Deburring Machine
For demanding production environments, the DS INTEGRATED offers maximum efficiency. This highly developed deburring cell is designed for large production volumes and complex components. With up to 16 workstations, interchangeable table or rotary table function, and a repeat accuracy of 0.05 mm, it enables fully automated processing at the highest level.
This machine is ideal for industries with the highest quality requirements, such as aerospace, medical technology, and the automotive industry. It combines deburring, backside processing, sandblasting, and marking in a single, automated process.
| Working area | 500 mm x 500 mm x 300 mm |
| Overall size | 1300 mm x 1800 mm x 2500 mm |
| Maximum speed | 1 m/s |
| Repeat accuracy | 0.05 mm |
| Path accuracy | 0.1 mm |
| Workstations | up to 16 |
