Rotary transfer machine for small series and maximum flexibility
Traditional rotary transfer machines quickly reach their limits with frequently changing component variants and small series. This is precisely where gKteso’s AS Integrated Assembly Cell comes in. It combines the cycle time advantages of a rotary transfer machine with the flexibility of a modular system. Thus, you remain productive even with a variety of variants and short-term order changes.
Why traditional rotary transfer machines often reach their limits today
In many manufacturing plants, conventional rotary transfer machines are still in use. These systems consist of fixed stations that are cycled through in a constant sequence. They are designed to produce very large quantities of a single product type with high repeat accuracy. However, the production reality has changed. Customers demand ever shorter delivery times, smaller batch sizes, and a greater variety of variants. Products change more frequently, and the number of product changes increases.
Typical weaknesses of traditional rotary transfer machines
- Complex conversions during product changeover: Any change in the component or process requires mechanical modifications or software adjustments. This leads to long downtimes and high setup costs.
- High planning effort for new component variants: Production processes must be complexly replanned, reprogrammed, and tested for each new component variant. This is time-consuming and ties up resources.
- Downtimes during changes in the production process: Even minor process adjustments often lead to days of interruptions with traditional rotary transfer machines. The entire system stands still during the conversion.
- Inflexible adjustment to fluctuating quantities: For smaller batch sizes or highly fluctuating production volumes, operating a rigidly designed rotary transfer machine is hardly economically viable.
With the AS Integrated Assembly Cell, gKteso offers a solution that overcomes these challenges. The system combines short cycle times with a modular structure, allowing quick product changes, flexible process adjustments, and economic production even for smaller quantities.
The AS Integrated Assembly Cell as a flexible rotary transfer machine
The AS Integrated Assembly Cell from gKteso was developed to specifically address the growing challenges in modern manufacturing. Companies working with frequently changing component variants, small to medium series sizes, and high time pressure will find a reliable and economical solution here.
The system combines high process reliability, short cycle times, and extraordinary flexibility in product changes. Thanks to its modular design, the assembly cell can be adapted to changing requirements at any time. It is ideal for production environments where efficiency, quality, and quick responsiveness are crucial.
Technical features of the AS Integrated Assembly Cell
Modular kit system
Multiple robotics for parallel processes
Camera-assisted part separation
Integrated turntable for material supply
Processing of components up to 2 kilograms
Integrated inspection and marking stations
Overview of the benefits of the gKteso rotary transfer machine
Flexibility in product changes
The system can be adjusted to new component geometries and manufacturing processes without long downtimes. Changing product variants is feasible in a short time.Significantly reduced conversion times
Thanks to its modular design, the assembly cell minimizes conversion phases. Your production remains flexible and quick to respond.High process reliability
Camera-assisted part recognition and integrated inspection stations ensure consistently high quality. Errors are detected early and excluded.Reduction of production costs
Automated processes reduce staffing needs. Precise repetitive processes reduce waste and lower overall costs per component.Compact design
The assembly cell requires little space. It can be easily integrated into existing production environments and enables efficient use of available space.Relief for your staff
Monotonous or physically demanding tasks are taken over by the system. Your employees can focus on supervisory and control tasks.Future-proof expandability
Should your production requirements change, the system can be easily supplemented with further modules or processes. This keeps your investment valuable for the long term.Typical application areas of the AS Integrated Assembly Cell
The gKteso AS Integrated Assembly Cell is used wherever flexibility, short cycle times, and high process reliability are required.
Typical industries of application:
- Automotive industry: Assembly of modules, leak testing, marking
- Medical technology: Assembly of small components with high quality requirements
- Electronics manufacturing: Screwing, gluing, testing, and inspecting electronic components
- Plastics industry: Joining, testing, and marking of plastic parts
- Aerospace: Precision assembly of safety-critical small series
Our service for your rotary transfer machine
- Needs analysis and consultation: We analyze your production processes in detail and show you how the AS Integrated Assembly Cell can be optimally integrated into your manufacturing.
- Individual plant planning: Together with you, we develop a solution precisely tailored to your components, process steps, and cycle time requirements. We also consider future expansion possibilities.
- Commissioning on site: Our experienced team takes over the complete installation of your system and ensures that all processes mesh seamlessly.
- Training your staff: We train your team in a practical and application-oriented manner. This ensures that your staff can safely operate and optimally utilize the system.
- Quick after-sales support: Whether technical questions, spare parts needs, or short-term adjustments – our service team is always available for you.
- Maintenance and process optimization: With our maintenance and expansion packages, you ensure the long-term availability and performance of your rotary transfer solution.