Assembly robots for maximum flexibility, quality, and 24/7 automation
Error-free and flexible assembly processes are crucial for competitive production. Manual manufacturing reaches its limits with high error rates, limited productivity, and rising costs presenting challenges for companies. Our assembly robots offer a solution: they take on central tasks, optimize processes, and ensure consistent quality.
Where manual assembly reaches its limits
High efficiency, flexibility, and error-free processes are crucial for competitive production. Nevertheless, companies face a number of challenges that impair performance and incur additional costs:
Limited productivity: Manual processes require breaks, are prone to errors, and have limited scalability. Maintaining consistently high utilization over longer periods is difficult to achieve.
High error rate: Human inaccuracies lead to defective assemblies, increased scrap, and rising rework costs. Quality controls require additional effort.
High physical strain/safety risks: Repeated manual tasks lead to fatigue and health burdens. Handling heavy or sensitive components poses an increased risk of injury.
Limited flexibility: Production processes are often designed for specific products and require elaborate changes when introducing variants or new models. Manual adjustments are time-consuming and costly.
Inefficient resource use: Inaccurate or faulty assembly processes increase material consumption and lead to unnecessary scrap. Additionally, the energy and time required for corrections and rework increase.
Competitive production requires precise, flexible, and error-free processes. Assembly robots take on central assembly tasks, optimize workflows, and help improve quality, efficiency, and adaptability in manufacturing.
Assembly robots: The right automation for any manufacturing
Our assembly robots are specially designed automated systems that make industrial assembly processes more efficient, precise, and economical. They take on standardized as well as complex tasks such as positioning, joining, screwing, gluing, or outfitting, ensuring consistently high quality with high process speed. Thanks to state-of-the-art control technology, our robots work with high repeat accuracy and can be flexibly adapted to different production requirements.
Technical data
| Component weight |
Up to 2 kg |
| Product carrier |
Up to 16 |
| Maximum speed |
4 m/s |
| Max. number of parts |
Up to 48 individual components |
Our assembly robots are used in various industries, including:
- Automotive industry
- Electronics manufacturing
- Aerospace
- Medical technology
Our assembly robots feature modern sensors, camera systems, and intelligent controls that enable precise adaptation to the work environment. They capture movements in real-time, adjust their speed, and contribute to a secure integration into existing production processes.
Advantages of our assembly robots
The robot cell from gKteso revolutionizes assembly processes through precision, efficiency, and flexibility. With cutting-edge technology and a modular design, it covers a wide range of automated processes.
Consistent quality assurance
Assembly robots work with high precision and repeat accuracy, reducing error rates and keeping product quality consistently high. Automatic inspection mechanisms and sensors detect deviations early and help prevent errors.
Productivity increase
Continuous operation without breaks or fatigue increases production performance. Bottlenecks are eliminated as assembly robots carry out manufacturing processes with high speed and accuracy.
Cost efficiency
Higher initial investments pay off through reduced personnel costs, optimized material usage, and lower scrap rates. Automation minimizes rework and increases the economic efficiency of production.
Increased work safety
Assembly robots take over physically demanding, monotonous, or dangerous tasks. The risk of accidents decreases as employees no longer handle direct hazards like sharp edges, hot components, or harmful substances.
Flexibility and adaptability
Software-controlled processes allow for quick adaptation to new product variants or production requirements. Modular tools and programmable controls dynamically adjust to different production lines.
Space-saving integration
Compact designs and flexible installation options reduce space requirements compared to conventional manual workplaces or large specialized machines.
Improved traceability and data analysis
Networked control systems capture production data in real-time and optimize the traceability of components. Precise analyses enable predictive maintenance and data-driven process improvements, reducing downtime and making more efficient use of resources.
Any questions?
These processes can be covered by our assembly robot
Gluing
Greasing
Pressing
Inserting
Inspecting
Screwing
Marking
Assembly process with an assembly robot
An assembly robot integrates seamlessly into industrial manufacturing processes and takes on central tasks in automated assembly. Thanks to its high precision and repeat accuracy, it improves the efficiency and quality of production. The assembly process with a robot involves several steps, which vary depending on the application and industry:
1) Feeding and handling of components:
The robot takes components from magazines or conveyor systems and captures their position using sensors or cameras. If necessary, automatic correction for precise alignment takes place.
2) Positioning and adjustment
The components are precisely aligned and fixed. Integrated control systems detect the smallest deviations and compensate for them to prepare for optimal assembly.
3) Joining and connection techniques
The robot performs assembly steps such as screwing, gluing, or pressing. Uniform application of force ensures stable and error-free connections.
4) Quality control and inspection
Sensors and camera systems verify the correct assembly. Faulty components are detected and sorted out or immediately reworked to avoid scrap.