Deburring robots for burr-free results
Removing burrs has never been easier: With our deburring robots, burrs, sharp edges, and material residues are a thing of the past. Achieve perfect results – automated, safer, and more precise.
Deburring: The supreme discipline for best quality and functionality
In many industries, especially metal and plastic processing, burrs, sharp edges, and material residues occur during the machining of workpieces. These can cause the following problems:
- Impairment of functionality: Burrs can affect the accuracy of fit of components and cause mechanical problems.
- Risk to safety: Sharp edges pose an injury risk, both for employees and end users.
- Optical defects: Uneven edges look unprofessional, especially on visible components.
- Increased error rate: Material residues can hinder assembly processes or lead to material fatigue later on.
Automated deburring with robots
A cleanly deburred workpiece not only ensures optical and functional quality but also contributes to longevity and safety. Especially in safety-critical industries such as the automotive industry, aerospace, and medical technology, thorough deburring is indispensable.
The automation of deburring using robots revolutionizes this essential process. A deburring robot operates precisely and consistently – regardless of the complexity of the components.
Our deburring robots at a glance
We offer you two innovative models tailored to different requirements and applications. Both machines impress with precision, flexibility, and efficiency. Here is an overview of their functionalities, areas of application, and advantages:
Deburring System DS base – The entry-level model
The DS base is the ideal solution for companies looking to venture into the automation of deburring. It is especially suitable for workpieces such as milled parts, die-cast parts or plastic components and is easily integrable into existing production lines thanks to its flexible modular design.
With a 5-axis machining and repeatability of 0.05 mm, it allows precise rework such as threading, brushing, rounding, and fit machining.
This deburring robot is perfect for companies wishing to perform simple to medium reworks. Especially production lines with frequently changing workpieces and smaller series, e.g., in the automotive and supply industry or in mechanical engineering, benefit from this machine.
| Work area |
500 mm x 500 mm x 300 mm |
| Overall size |
1300 mm x 1800 mm x 2500 mm |
| Maximum speed |
1 m/s |
| Repeatability |
0.05 mm |
| Path accuracy |
0.1 mm |
| Work stations |
up to 16
|
Deburring System DS integrated – For maximum performance and automation
The DS integrated is a highly advanced deburring cell designed for larger production volumes and complex requirements. With additional features such as a change table or rotary table and up to 16 work stations, this machine offers impressive capacity and flexibility.
The machine is ideally suited for industries with the highest quality standards, such as aerospace, medical technology or for complex aluminum castings in the automotive industry. It processes even the most demanding geometries and combines reworks such as deburring, reverse-side machining, sandblasting and marking in a fully automated process. Companies with high throughput that value fully automated processing should opt for this machine.
| Work area |
500 mm x 500 mm x 300 mm |
| Overall size |
1800 mm x 1800 mm x 2500 mm |
| Maximum speed |
1 m/s |
| Repeatability |
0.05 mm |
| Path accuracy |
0.1 mm |
| Work stations |
up to 16
|
Advantages of our deburring robot
- Precision: 5-axis machining with a repeatability of 0.05 mm.
- Flexibility: Suitable for milled parts, die-cast parts and plastic components.
- Efficiency: Easy integration into existing production lines thanks to modular design.
- Applications: Ideal choice for simple to medium reworks such as threading, brushing, or fit machining.
- Capacity: Up to 16 work stations, equipped with change table or rotary table.
- Flexibility: Processing complex geometries and demanding materials such as aluminum castings.
- Processes: Combination of deburring, reverse-side machining, sandblasting, and marking in one operation.
- Applications: Particularly suitable for industries like aerospace, medical technology, or automotive industry.
- Automation: Fully automated processing for high throughput and highest quality demands.
- Occupational safety: Minimization of manual interventions through automation.
Functionality of the robot
Our deburring robot deburrs workpieces in the following steps:
- Workpiece detection: The robot detects the workpiece via sensors or stored CAD data and positions it precisely for processing.
- Processing planning: The system automatically selects the appropriate tools (e.g., grinding, milling, or brushing tools) based on material and requirements.
- Tool guidance: The robot guides the tool along the edges and geometries of the workpiece. Multiple axes can be used to process complex shapes.
- Burr removal: By milling, grinding, or brushing, the robot removes burrs and smooths the surface.
- Quality inspection: Optionally, the processed surface is checked by integrated sensors to ensure that all burrs have been removed.
- Completion: The deburred workpiece is either forwarded or transported to the next processing station.
Covered processes
The deburring robot reliably supports all processes necessary for precise and efficient burr removal. Its versatility and automation ensure that workpieces are perfectly processed regardless of their complexity and size. Here are the central processes where the deburring robot is used:
- Workpiece handling: Precise pickup and positioning based on geometry and sensor technology.
- Tool guidance: Precise guidance of grinding, milling, or brushing tools.
- Burr removal: Removal of sharp edges and excess material.
- Quality control: Inspection of the processed surface with integrated sensors.
- Forwarding: Automatic handover to the next station or storage.
Processable materials
Our deburring machines are suitable for a wide variety of materials and workpieces. They process metal parts such as milled parts, turned parts, stamped parts and castings precisely and efficiently, as well as plastic components from injection molding or sheet metal bending parts. They are particularly suitable for complex geometries and materials with high hardness such as aluminum, steel, or titanium. Whether small precision parts, large structural components, or delicate surfaces – our machines guarantee consistently high quality and adapt flexibly to the requirements of your manufacturing process.