Robot cell: Automation made easy
With our robot cell, you can automate monotonous and precise tasks such as gluing, screwing, or pressing – all with maximum efficiency and flexibility. Discover how your production benefits from fewer errors, higher precision, and reduced costs.
Robot cell: Automate monotonous tasks
More and more companies face the challenge of finding qualified personnel for monotonous or physically demanding tasks – especially in assembly or post-processing. High rates of absenteeism, rising labor costs, and fluctuating order volumes further exacerbate the situation. Our robot cells offer the perfect solution here: They reliably take over repetitive tasks around the clock, increase process reliability, and sustainably relieve your team. At the same time, you remain flexible for changing components and production requirements – without being dependent on staff shortages.
Robot cell: AS Integrated
The AS integrated by gKteso is a versatile, modular robot cell for automated assembly processes.
It combines a camera-supported feeder with a compact rotary table and allows the processing of various components with a weight of up to 2 kg.
With the integration of standard and special processes, the expandability to multiple processing stations, and the connection to driverless transport systems, it is ideal for flexible manufacturing environments with changing requirements.
| Feature / Function | Description |
| Modular kit system | Expandable for different processes and components |
| Quick process change | Daily or shift-wise conversion to changing assemblies possible |
| Integrated standard processes | Gluing, screwing, greasing, pressing, inserting, testing |
| Suitable for small and medium components | Component weight up to 2 kg |
| Carrier capacity | Up to 16 carriers on the rotary table |
| Parts capacity per cycle | Up to 48 individual parts |
| Maximum speed | 4 m/s |
What the robot cell by gKteso can do
The robot cell by gKteso revolutionizes assembly processes with precision, efficiency, and flexibility. With the latest technology and a modular design, it covers a wide range of automated processes.
Gluing
The robot cell enables the precise application of innovative adhesives, including two-component adhesives, which ensure a particularly stable bond. The gluing process is carried out evenly and reproducibly, increasing quality and optimizing material consumption.
Screwing
With controlled torque, the robot cell mounts screws of various sizes. This process-safe screwing ensures maximum stability and repeat accuracy – ideal for assemblies with high demands.
Greasing
Precise lipid application at defined points is another advantage of the robot cell. The consistent amount and placement ensure consistent quality and functionality of the components.
Pressing
From pressing in cylindrical pins to pressing on bearings or bushings – the robot cell handles this work step with the highest precision, ensuring a consistent connection without deviations.
Inserting
The robot cell automates the insertion of components into assemblies or individual parts. This process is versatile and offers fast and error-free material positioning.
Testing
For quality control, testing processes such as leakage, functional, electrical, and dimensional tests can be integrated into the robot cell. These final tests ensure that all components meet the highest standards.
Marking
For traceability and identification of components, automated marking is integrated. Whether production date or batch number – the robot cell ensures error-free and permanent marking.
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Advantages of our robot cell
- Modular kit system: Individually adaptable configuration for specific production requirements. Expandable with additional robots for increased capacity and flexibility.
- Multi-robot deployment: Up to 4 or more robots can simultaneously operate various processing points.
- Camera-supported robotics: Precise separation system for exact detection and positioning of components. Error-free processing even in demanding applications.
- Integrated transport systems: Automatic material feed and handover between work steps. Seamless production process without manual interventions.
- Versatile assembly processes: Gluing, screwing, greasing, pressing, inserting.
- Built-in quality control: Testing & marking for leakage, functional, and dimensional checks as well as automatic marking for traceability and identification.
- Compact design: Space-saving design, ideal for existing production environments.
- Component weight: Ideal for small and medium components up to 2 kg, flexibly applicable in various production areas.
- Process diversity: Flexibly expandable with various processes for tailored automation solutions.
- Individual parts and assemblies: Processing of complex assemblies through precise control and adaptability.
- High output: Maximizing efficiency for simpler components with a high output rate of up to 200 components per hour.
Areas of application: Who are robot cells suitable for?
The robot cell is particularly suitable for companies looking to automate monotonous and repetitive tasks such as gluing, screwing, or greasing. It is ideal for applications where the highest precision is required for small to medium components up to 2 kg. It is especially beneficial when flexibility for changing production requirements and frequent re-tooling is needed. Additionally, companies wishing to integrate quality control and marking directly into the production process benefit. If the goal is to reduce personnel deployment and increase efficiency, the robot cell is the perfect solution.
How your company benefits
Higher precision and process reliability
Thanks to the camera-supported robotics, the robot cell detects and positions even the smallest components with the highest accuracy. Automated processes minimize sources of error and ensure consistently high product quality. Through the precise control of torques, adhesive quantities, and pressing forces, maximum repeatability is achieved, which is crucial for demanding applications.
Increased efficiency and time savings
The robot cell accelerates production through automatic material feed and seamless transitions between work steps. Tasks such as screwing, gluing, or pressing, which previously took a lot of time, are efficiently executed. Especially for simpler components, the multi-robot deployment ensures higher output and optimized processes.
Flexibility for changing requirements
With the robot cell, companies remain flexible. The quick convertibility allows new production tasks to be undertaken in the shortest time. Due to the modular kit system, the robot cell can be easily expanded, either with additional robots or new processes. Thus, it is perfectly suited for small series as well as varying batch sizes.
Reduced personnel costs
The almost unmanned operation of the robot cell takes over monotonous and repetitive tasks, significantly reducing personnel requirements. Employees can be specifically retrained for more value-added activities, leading to more efficient resource use in the company long-term.
Improved quality assurance
The robot cell integrates testing procedures such as leakage, functional, electrical, and dimensional testing directly into the production process. This guarantees comprehensive quality control and prevents waste. Additionally, automatic part marking ensures trackability and increases safety in the production process.