Adhesive robots for reproducible bonding applications in series
Automated adhesive robots apply glue evenly, precisely, and with complete documentation. They replace error-prone manual work with a controlled process. This means consistent quality, less rework, and more safety in production.
Why automate bonding?
Bonding is now one of the most important joining techniques in industry. Whether in vehicle manufacturing, medical technology, or electronics production, adhesive bonds that are tight, load-bearing, and clean-looking are needed everywhere. Particularly challenging are applications where different materials need to be joined, or the adhesive bead must follow complex 3D contours.
Manual bonding quickly reaches its limits here. Different application quantities, inaccurate path guidance, or fluctuating process conditions lead to quality fluctuations. Adhesive robots address exactly these challenges. They apply glue precisely dosed and positioned accurately, around the clock, without fatigue.
The robot cell as the heart of adhesive automation
The adhesive robot cell from gKteso is an industrial-grade complete solution designed for repeatability, speed, and process security. At its core is an industrial robot that guides the application unit precisely along the desired adhesive contour. The adhesive dispensing is synchronized with movement and continuously monitored.
Depending on the part size, geometry, and cycle time, the cell is configured individually. This concerns not only the robot size but also the choice of nozzle, the execution of the feed pump, and the software logic for path control. The control of the entire cell is centrally organized, with all process data recorded and stored. The result is a stable, traceable, and efficient adhesive process.
Precision through technology: How the gKteso adhesive robot cell works
The strength of the robot cell lies in the interplay of all components. Inside are:
a 6-axis robot for flexible path movements
a precisely controlled metering system for liquid to highly viscous adhesives
heated lines and nozzle technology for adaptation to temperature and viscosity
camera systems for inline monitoring of the applied adhesive bead
a central control that monitors and stores all parameters
The robot cell operates autonomously but can also be easily integrated into existing lines. Through interfaces like Profinet or OPC UA, it can communicate with your PLC or MES. Thus, the bonding process is seamlessly integrated into the overall process.
Your advantages with the gKteso adhesive robot
Repeatable application
The adhesive is applied to the same place on each workpiece in an even bead form. This ensures consistent results, independent of the time of day, shift work, or part variant.
Reduced adhesive consumption
The precise control of the feed rate prevents overdosing and saves adhesive with each application. At the same time, cleaning efforts are reduced as the application ends cleanly and does not drip.
Complete process documentation
All relevant parameters such as pressure, speed, temperature, or material batch are automatically recorded and stored. This enables full traceability – ideal for quality assurance, auditing, and complaint management.
Stable production at high volumes
The robot cell operates reliably in continuous operation, without breaks or quality fluctuations. Even with changing products, the process remains efficient, as changeover times are minimal.
Real-time monitoring with intelligent control
Sensors and camera monitoring continuously check the bonding process. In case of deviations, the system adjusts automatically, preventing defects and faulty parts.
Easy operation, noticeable relief
The robot cell takes over monotonous and physically demanding adhesive tasks, with staff only monitoring the process and managing several cells simultaneously. Programs can be saved, adapted, and retrieved quickly via the intuitive interface – ideal for series and variants.
Project process at gKteso
From the first test to a production-ready solution, gKteso accompanies you with a clear, well-thought-out process.
1. Feasibility study
Your components are analyzed in the gKteso technology center. Testing is conducted to see how the adhesive can be applied and which parameters are decisive.
2. Design and concept
Together with you, we develop a robot cell precisely tailored to your production.
3. Manufacturing and programming
The system is built, programmed, and tested with your workpieces, including all cycle times and inspection requirements.
4. Integration and training
After commissioning, it is integrated into your line or production hall. Your staff receives comprehensive instruction.
5. Long-term support
Even after project completion, gKteso remains your contact with remote maintenance, maintenance packages, and technical upgrades.
Why we are the right partner for your adhesive automation
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Proven solutions instead of standard products:
We do not develop off-the-shelf robot cells; instead, we examine your application in the technology center and build precisely upon it. What we offer works in practice. -
Technical understanding meets process know-how:
Our strength lies in the combination of automation technology and concrete production understanding. We know the challenges in the bonding process and solve them holistically. -
Support throughout the entire project:
From component analysis to commissioning to training, you have permanent contacts with us who truly understand your application. -
Long-term support and expandability:
We remain accessible even after project completion. For changes, expansions, or updates, we are ready – uncomplicated, reliable, and solution-oriented. -
Quick implementation with clear communication:
We speak plainly, adhere to schedules, and deliver only what we can take responsibility for. Technically well-thought-out, economically sensible, and cleanly implemented.
Contact
Are you looking for an adhesive robot that is reliable, reproducible, and future-proof? The robot cell from gKteso is designed exactly for this purpose. Request advice now and plan your robot cell together.