Feeding system for stable and fast assembly processes
Various components, constant product changes, and time pressure slow down many assembly lines. At gKteso, we solve this problem with a feeding system that automatically recognizes, separates, and precisely delivers components.
Why a feeding system is indispensable in assembly
Incorrectly aligned components cause assembly stations to be unable to pick up parts, stopping the entire process. Incompletely filled feed units create gaps in the material flow, running individual stations empty. Delayed deliveries force personnel to intervene manually, further slowing down the cycle. These interruptions add up and can lead to production bottlenecks that significantly reduce the output of an entire shift.
Structure and function of the feeding system
The gKteso feeding system is modular and adapts to any assembly line. It recognizes each component, isolates it precisely, and positions it automatically for the next work step. The entire process runs without interruptions and without manual interventions, ensuring a constant cycle time and securing quality from the first part. This keeps your production stable even with frequent product changes and achieves a higher utilization.
Our feeding systems consist of the following core components:
- Component separation
The system automatically separates loose or tray-based parts, positioning each component in a defined starting position for the next work step, eliminating the need for additional adjustments.
- Component recognition
High-resolution cameras capture the shape, position, and type of the component. The control system automatically calls up the appropriate program, preventing incorrect deliveries.
- Positioning and transfer
A handling system positions each component accurately at the assembly position. Robots or processing units grasp the part precisely at the intended position and work without any time loss.
Your advantages of the gKteso feeding system
Seamless process in one unit
All steps from separation to transfer occur within a closed system, eliminating interface problems that often lead to cycle interruptions. Your assembly line maintains the rhythm, and the quality remains consistently high from the first part.
Short changeover times with product changes
The feeding system automatically recognizes component variants and adapts the processes without mechanical interventions. The changeover takes only a few minutes and minimizes downtimes, thus utilizing the available production time optimally and increasing daily output.
High process stability from the first component
The exact positioning ensures that each part enters the assembly process without corrections. This reduces scrap, minimizes rework, and prevents quality problems in advance. Your production benefits from consistent results with every batch.
Less binding of personnel resources
The system operates independently and only requires process monitoring. Your employees can focus on other tasks in parallel, making staffing more flexible. This way, you utilize skilled workers specifically for value-added activities.
Space-saving integration into existing lines
The compact design allows installation even in limited spaces. Existing processes remain intact, and the feeding system supplements the existing structure without costly modifications. This keeps your production future-proof and expandable.
Flexible handling of different feeding methods
The system can handle bulk, tray ware, or belt feed. You can adjust the feeding method to different components at any time without changing the core structure of the system.
Typical application areas of our feeding systems
gKteso feeding systems are used in industries that require precise assembly processes with high variety.
- Plastic processing: Automatic provision of plastic parts with inserts or connecting elements
- Automotive supply: Feeding sensors, connectors, or actuators in a defined position
- Medical technology: Handling components with tight tolerances and documentation-required processes
- Electronics manufacturing: Feeding sensitive components in end-of-line stations without damage
Contact
Would you like to automate your feeding system, stabilize cycle times, and implement product changes without downtime? Then talk to us.