Assembly line for flexible series production without downtime
Short delivery times, changing component variants, lack of skilled personnel: If you want to produce competitively today, you need an assembly line that thinks ahead. gKteso delivers exactly that. Our systems assemble precisely, retool in record time, and maintain high pacing even with small batch sizes.
When variety of variants and deadline pressure meet
In modern manufacturing, product variants change often at short notice. Delivery times become tighter, production lots smaller. At the same time, the requirements for quality and process security increase.
Typical challenges in assembly
- Variety of variants: Daily changing component geometries and production lots
- Time pressure: Tight delivery deadlines and short reaction times for order changes
- Shortage of skilled workers: Lack of personnel for precise assembly steps
- Error susceptibility: Manual processes with high rejection rates
- Lack of space: Little room for additional machines or complex systems
The gKteso assembly cell AS Integrated: Your solution for flexible assembly
The centerpiece of our offering is the AS Integrated assembly cell. It was specially designed for companies that work with small series, varying components, and tight time windows. The system combines different processes such as screwing, gluing, pressing, joining, testing, and marking into a modular system.
The key features of the AS Integrated:
- Processing of components up to 2 kg weight
- Modular kit system: Easily expandable for new processes
- Compact design: Ideal for production areas with limited space
- Quick retooling: Even with daily product changes
- Automated material supply: Optionally including driverless transport systems
- Camera-supported component separation: For exact handling and precise positioning
- Flexible marking options: For batch numbers, production data, and traceability
Your advantages at a glance
Our assembly systems offer more than just automation. They create measurable advantages in all areas of your production. Here are the most important ones at a glance:
Noticeably shorter retooling times
With gKteso, you save time with each product change. Thanks to automated retooling functions and intelligent control, only a few manual steps are needed to switch from component A to component B. Instead of long downtimes, your production remains almost continuously in motion.
Significantly reduced personnel costs
Many assembly processes usually require several employees for handling, assembly, and quality control. Our system takes over these work steps fully automatically. This reduces personnel requirements and allows existing staff to focus on supervisory or more value-adding activities.
Consistently high product quality
Errors in assembly cost money, time, and reputation. Our assembly systems work with repeatable precision. Whether small part assembly or complex assemblies, every part fits, every connection holds, every marking is correct.
Flexibility with changing components
Since customer desires and product requirements change quickly, flexibility is crucial. Our assembly systems process different component geometries and materials without lengthy modifications. You remain always deliverable, even with short-term orders.
Optimal use of your production space
Our systems are intentionally designed to save space. The compact design allows integration into existing production lines without needing to create additional hall space. This is an important plus, especially for companies with limited space available.
Relief for your employees
Assembly tasks are often physically demanding or monotonous. Our assembly systems take over these tasks. This reduces physical strain and increases satisfaction and productivity of your staff.
More stable processes with fewer disruptions
Automated assembly means fewer sources of error and higher process stability. Our systems work with intelligent monitoring technology and detect irregularities early on. This protects you from costly downtimes and rework.
Faster delivery times for your customers
With shorter retooling times and a consistently high throughput, your production times are reduced. This allows you to deliver faster and respond flexibly to load peaks or rush orders.
Where gKteso assembly systems are used
Our customers come from various industries, but they all have one thing in common: the need for flexible, fast, and secure assembly. Typical application fields include:
- Automotive industry: Leak tests, assembly of assemblies, function tests
- Medical technology: Precise assembly of safety-critical components
- Electronics manufacturing: Screwing, gluing, testing, and packaging components
- Plastics processing: Assembly and marking of plastic parts
- Aerospace: High-precision manufacturing of safety-relevant assemblies
Our service for your assembly system
At gKteso, you don’t get an off-the-shelf machine, but a solution that fits your production exactly. From the first analysis to the ongoing operation, we accompany you step by step.