Assembly technology from gKteso
Every minute of production time counts. Our assembly technology ensures that your system runs reliably, automatically detects components, and adjusts to new variants in the shortest time. Without additional personnel effort, without long downtimes. You ensure your delivery dates even with changing part programs and at the same time increase the quality of your assemblies.
Why assembly technology needs to be rethought today
The trend towards variant production remains unbroken. At the same time, many companies lack qualified personnel for assembly work. Classical assembly lines are designed for large quantities, but they reach their limits with small series and frequent product changes. Modern assembly technology solves exactly this problem: It combines automated handling with intelligent control, reacts to product changes without conversion measures, and delivers reproducible results from the first part.
How the gKteso assembly technology works
Our assembly technology is based on the modular cell AS Integrated. It fully automates all central work steps and is designed for maximum flexibility with changing components. In the following section, we show you how the cell is built, how it works, and how it is integrated into your production.
Modular structure with the following components:
- Component separation: Feeding of loose or tray-based parts via integrated handling system
- Component identification: Camera systems recognize the component and automatically call up the correct program
- Robot handling: Pick and place robot transfers the parts between the processing modules
- Joining units: For screwing, gluing, and pressing processes, depending on product requirements
- Testing technology: Sensors and cameras check each process stage for completeness and accuracy
- Marking unit: Optional for marking or traceability (e.g., laser marking, labeling)
- Material logistics: Connection to driverless transport systems for automatic supply and removal
The modules can be adapted, supplemented, or reconfigured depending on the application. This makes the assembly technology ideal for frequently changing product variants.
Process flow: Step-by-step automation
1. Supply components
The system receives raw parts through an automated feed system, such as from pallets, trays, or directly from the conveyor.
2. Recognize component
A camera system identifies the shape, position, and variant of the part. The control system then automatically selects the appropriate program.
3. Position and handle
A robot retrieves the recognized component and positions it precisely for the respective processing step.
4. Execute assembly operations
a. Screwing with torque-monitored screw system b. Gluing with precise dosing and defined curing c. Pressing with controlled force and depth
5. Quality assurance and marking
Sensors and cameras check every process stage. Faulty parts are sorted out, good parts are directly marked if desired, e.g., with a serial number or QR code.
6. Storage or further transport
The finished assemblies are again taken up by the robot and placed in trays or passed on to the next production step via driverless transport systems.
Advantages of gKteso assembly technology in detail
Quick conversion without downtime
Thanks to the automatic component recognition and the stored programs for each product, manual conversion is no longer necessary. A product change takes only a few minutes, and the cell remains continuously ready for use.
Reproducible quality from the first part
Every assembly step is monitored inline. Sensors and cameras check screwing parameters, joining forces, and component positions. Faulty parts are immediately sorted out. This results in a consistent high quality, independent of the operating personnel.
Compact design for space-saving integration
The assembly technology is designed to be easily integrated into existing production lines. Even with limited space, the cell can fully develop its performance. Additional hall space is not required.
Significant reduction in personnel requirements
The cell works independently. It takes over the positioning, assembling, testing, and marking of the components. Operating personnel are only needed for monitoring, supplying consumables, and possibly for manual interventions. This allows existing specialists to be used for higher-value activities.
What our assembly technology achieves in everyday life
- Schedule reliability with product variety: Frequent format changes take time. Our modular technology minimizes setup times and creates reliable buffers in the cycle.
- Less waste and rework: Complete process monitoring detects errors immediately. Rework is eliminated, and waste is directly avoided.
- Relief for personnel with increasing quality: Error-prone manual assemblies are replaced by automated processes, and quality measurably increases.
- Sustainable investment: The system grows with your requirements. Thanks to expandability, it remains operational even with future product changes.
Typical applications for our assembly technology
Our assembly technology is used in a wide range of industries:
- Automotive suppliers automate the assembly of sensors, connectors, or actuators.
- Medical technology manufacturers use our assembly technology for safety-relevant assemblies with documentation-required processes.
- Electronics manufacturers integrate the cell into their end-of-line testing stations.
- Plastic processors use the technology for pressing metal inserts, laser marking, or leak tests.
- Aviation companies use it for assembling complex lightweight components with tight tolerances.
Our services around assembly technology
At gKteso, you receive not just a system, but a comprehensive solution. We analyze your specific process, develop the appropriate system concept together with you, and fully assemble the assembly technology at our factory. After a successful test run, we integrate the system turnkey into your production. We provide training for your team, take care of maintenance, updates, and expansions, and also offer advice during ongoing operations.
Contact
Do you want to find out if our assembly technology fits your component range, cycle time, or production structure? We are happy to advise you personally and show you specific solutions for your requirements.