Deburring machines directly from the manufacturer
Sharp edges and burrs lead to inaccurate components, high rejection rates, and tedious rework. As a gKteso deburring machine manufacturer, we develop systems that produce workpieces with hundredth precision and deliver consistently clean surfaces. This way, you enhance the quality of every assembly and significantly reduce rework costs.
An overview of our deburring machines
As a deburring machine manufacturer, we offer two types of machines designed for different manufacturing environments. Both models are based on robust technology, simple operation, and clear process control.
DS Base: flexible deburring machine for small to medium series
The DS Base is the right choice for small to medium batches and changing workpieces. It processes parts made from aluminum, plastic, or composite materials and handles tasks such as brushing, rounding, or fit processing. Suppliers with frequently changing orders particularly benefit from the quick changeovers, so even smaller companies receive a suitable system.
Technical Data
- Work area: 500 x 500 x 300 mm
- Total size: 1300 x 1800 x 2500 mm
- Repeat accuracy: 0.05 mm
- Stations: up to 16
- Process: dry deburring
- Materials: aluminum, plastic, composite materials
DS Integrated: fully automated deburring machine for serial manufacturers
The DS Integrated is aimed at companies with high volumes and complex requirements. It integrates into existing lines, processes steel, aluminum, or plastic fully automatically, and combines multiple processes in one pass. This makes it the optimal solution for serial manufacturers with high cycle rates and consistent quality requirements. As a deburring machine manufacturer, we offer the DS Integrated as a system that seamlessly fits into serial production.
Technical Data
- Work area: 500 x 500 x 300 mm
- Total size: 1800 x 1800 x 2500 mm
- Repeat accuracy: 0.05 mm
- Stations: up to 16
- Process: wet and dry deburring
- Materials: steel, aluminum, plastic
DS Base and DS Integrated in comparison
| Merkmal | DS Base | DS Integrated |
|---|---|---|
| Einsatzbereich | Kleine bis mittlere Serien | Serienfertigung und komplexe Teile |
| Materialien | Aluminium, Kunststoff, Verbund | Stahl, Aluminium, Kunststoff |
| Verfahren | Trockenentgraten | Nass- und Trockenentgraten |
| Automatisierung | Manuelle Beladung, optional | Vollautomatisch mit Beladesystemen |
| Arbeitsstationen | bis zu 16 | bis zu 16 |
| Gesamtgröße | 1300 x 1800 x 2500 mm | 1800 x 1800 x 2500 mm |
Why gKteso is the right manufacturer
Simple operation without special knowledge
Our systems are designed so that your team can use them without extensive training. The controls are intuitive and allow quick adjustments for changing workpieces. This relieves specialists and allows tasks to be handled safely by trained employees.
Low maintenance and self-manageable
The machines are robustly constructed and require few interventions. Many maintenance tasks are performed directly on-site without needing to schedule external technicians. This saves time, reduces downtimes, and keeps operating costs consistently low.
Focus on your industry
We are not only developers but also experienced deburring machine manufacturers focused on plastics processors, automotive suppliers, and medical technology companies. Each of these industries requires burr-free components to ensure quality and safety. With gKteso, you have a partner who understands your production environment and delivers appropriate solutions.
Your advantages at a glance
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Exact components without rework
The machines provide edges that are ready for assembly immediately. This saves manual steps and accelerates further processing.
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Significantly less waste
Integrated measuring systems check components immediately after processing. Faulty parts are automatically sorted out by the machine, reducing material losses.
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Flexibility for different materials
Whether aluminum, steel, or plastic: the machines adapt to various materials. A single machine processes castings, housings, and components without modifications.
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Predictable process quality
Automated processes produce consistent results in each series. Variations due to manual work are eliminated, and the quality remains constant.
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Cost savings through longer tool life
The processing runs evenly, reducing tool wear. Tools last longer, and the cost per component is noticeably reduced.
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Improved occupational safety
Components leave the machine without sharp edges. This reduces the risk of cuts and eases the burden on your employees.
Contact
Are you looking for a deburring machine manufacturer that delivers your components clean and ready for assembly? Then contact us. Request your individual offer from gKteso GmbH now and learn more about our deburring machines.