Deburring laser parts for burr-free edges and precision-fit components

Burrs on laser parts block fits, cause rejects, and pose a risk of injury. Our systems deburr laser parts automatically and deliver burr-free edges with high repeatability. This allows your components to go directly into assembly without rework.

Why is deburring laser parts important?

When cutting steel, stainless steel, or aluminum with a laser, burrs and oxidized edges are formed. These result in clear disadvantages in manufacturing:

A controlled process for deburring laser parts is necessary to secure assembly-ready components without additional steps.

What methods are there for deburring laser parts?

Laser parts are produced with typical burrs at cutting edges and breakthroughs. These require processes tailored to cutting surfaces and fine contours. The most important methods are:

Brushing

Brushing removes fine burrs at the cutting edges of laser parts. They slightly round the edges and improve the feel of the components.

Grinding

Grinding wheels or belts can remove stronger burrs from laser cuts. The process creates smooth cutting surfaces and ensures a uniform appearance.

Milling

Milling cutters are used for thicker sheets or complex contours. They also process breakthroughs and internal contours that are difficult to reach with brushes or grinding.

Countersinking

A deburring countersink removes burrs directly at holes. This results in clean edges that facilitate assembly and improve sealing surfaces.

Thermal Deburring (TEM)

In laser parts with many cut breakthroughs, the process burns the burrs on all edges simultaneously. Concealed areas can also be processed cleanly in a single step.

Electrochemical Deburring (ECM)

ECM removes burrs through an electrochemical process. This method is particularly suitable for thin-walled laser parts with fine structures and prevents dimensional deviations.

Vibratory Finishing (Trowalizing)

In vibratory finishing, laser parts move with abrasive media in a container. The result is uniform edge patterns and an improved surface of the components.

Blasting

Blasting removes burrs on large surfaces and creates a homogeneous surface image. Depending on the blasting medium, decorative effects or adhesive structures for further processing steps can be achieved.

The choice of method always depends on component geometry, material and quality requirements. It is also important how the process can be integrated into existing production. In many cases, an automated system combines several methods in one operation and achieves consistent results.

Automated deburring of laser parts with gKteso

Our systems detect geometries, automatically select the appropriate tool and process defined edge areas. Thus, you ensure consistent results with complex contours and changing series.

Technical features of our systems

Exact contour processing: The five-axis processing enables clean deburring at outer edges, holes, and internal cutouts.
Workspace flexibility: With 500 x 500 x 300 millimeters, you can process small parts as well as large-format sheets.
Combined processing steps: Deburring, brushing, marking, or backside processing are performed in a coordinated process.
Consistent process control: Sensors continuously monitor the processing and ensure consistent results.

Our systems are designed for processing steel, stainless steel, aluminum, and other non-ferrous metals.

What are the advantages of machine deburring?

Assembly-ready results

The machine delivers components with burr-free edges that you can assemble directly. This saves rework, speeds up processes, and reduces sources of error.

Seamless documentation

All measurement results are available digitally and serve as proof for approvals and as security during audits. The system immediately detects deviations.

Higher quantity per shift

Rotary tables and switch tables shorten secondary times and keep the processing flowing. As a result, the number of deburred laser parts per shift increases significantly.

Lower piece costs

Clean processing paths reduce tool wear and extend service life. At the same time, rejects decrease, ensuring that costs per part remain consistently low.

Overview of our deburring machines

We analyze your components together with you and develop a free concept. Send us drawings, photos, or sample parts.

DS Base

The DS Base is suitable for small to medium series and combines multiple work steps in one process. It deburrs, brushes, rounds, cuts threads, and processes fits without additional secondary times. The compact design enables easy integration into existing production lines. With up to 16 stations and a workspace of 500 x 500 x 300 millimeters, the system covers many geometries. Five-axis processing ensures consistent results and short changeover phases.

DS Integrated

The DS Integrated is designed for high-volume production and complex components. It combines deburring, brushing, measuring, marking, backside processing, and optional sandblasting into a continuous process. A rotary table or switch table shortens secondary times and increases output. With up to 16 stations and a workspace of 500 x 500 x 300 millimeters, it also processes demanding geometries. The system is equipped for both wet and dry processing and can be seamlessly integrated into existing lines via automatic feed systems.

This is how laser part deburring works

In the first step, an operator places the workpiece, or a feeding system takes over the positioning. Sensors detect the contour and define the processing strategy. Brushes, milling cutters, or grinding wheels remove burrs at outer edges, holes, and interior areas.

Then follows the fine processing: The machine rounds the edges, smooths the surfaces, and cleans the component. Scanners and measuring probes inspect the quality inline and document the results. Assembly-ready laser parts proceed without rework to the next processing step.

gKteso Your Partner for Deburring Laser Parts

Do you want to deburr turned parts and make them ready for assembly?

We support your project from analysis to series production. This includes feasibility studies, process planning with sampling, integration into your production line, and training for your team. We incorporate clamping technology, material flow, and quality control into the system.

After commissioning, we support you with service, spare parts, and process optimizations. With over 30 years of experience, we develop solutions for deburring laser parts that sustainably stabilize your production.

We inspect your parts, develop a concept, and show you how automated laser part deburring strengthens your production.