Deburring turned parts for assembly-ready edges without rework

Burrs on turned parts lead to fit issues, increase scrap, and cause process delays. Our solutions help in automated deburring of turned parts. This ensures your parts are assembly-ready straight from the machine to the next process step without manual rework.

Why is deburring turned parts important?

Turned parts often come with burrs on holes, edges, or fits. These small protrusions have major impacts on manufacturing:

Assembly errors: Fits do not sit precisely, components are difficult to join, and assembly is delayed.
Handling risk: Sharp edges injure employees and require additional protective measures.
Tool wear: Burrs damage cutting edges and clamping tools in subsequent processes. This reduces tool life and increases costs.
Visual defects: Components with visible burrs appear uneven and do not meet quality standards.
Scrap: Damaged parts or faulty sealing surfaces increase scrap and disrupt planned processes.

A well-defined process for deburring turned parts is therefore crucial to ensure quality and process stability.

What methods are there for deburring turned parts?

Turned parts can be deburred in various ways. The choice depends on geometry, material, and desired outcome. In practice, these processes are mainly used:

Brushing

Rotating brushes remove small burrs on edges and surfaces. They lightly round edges and are suitable for parts with medium surface requirements.

Grinding

With grinding discs or belts, you remove stronger burrs. This process delivers smooth surfaces and is also suitable for larger areas.

Milling

Mills remove burrs from complex geometries. This allows for safe machining of deep holes or hard-to-reach areas.

Countersinking

A deburring counterbore removes burrs directly on holes. This creates a clean edge that improves fitting and sealing.

Thermal deburring (TEM)

A controlled gas explosion burns off burrs simultaneously at all locations. This process is suitable for parts with many internal edges and hard-to-reach areas.

Electrochemical deburring (ECM)

Here, an electrochemical process removes the burr without mechanically straining the base material. This method is suitable for delicate contours and parts with tight tolerances.

Vibratory finishing (Trowalizing)

In a container, abrasive media move together with the turned parts. This process delivers consistent edge profiles and simultaneously improves surface structure.

Blasting

With sand, glass beads, or other media, you remove burrs on large surfaces. Additionally, a homogeneous surface is created.

Each method has its own advantages. The requirements for the turned parts and the integration of the process into manufacturing are crucial. Automated solutions often combine several of these processes in one workflow.

Automated deburring of turned parts with gKteso

Our systems capture the geometry, define the machining strategy, and select the suitable tool. The machining follows predefined paths, ensuring each part achieves a consistent result. This applies to all series, materials, and geometries.

Technical features of our systems

Consistent edge profiles: Five-axis machining with 0.05 millimeter repeat accuracy ensures each part receives a constant edge profile.
Complex parts in hand: From outer contours to bores to internal cutouts, the machine fully deburrs even hard-to-reach areas.
Flexible automation: Turntable or exchange table integrate loading, machining, and unloading in a stable process.
Easy integration: Machines can be seamlessly integrated into existing production lines, supporting continuous production flow.

Our systems process steel, stainless steel, aluminum, and other non-ferrous metals.

What are the advantages of mechanical deburring?

Assembly-ready results

The machines provide turned parts with clean edges, ready for further processing. Manual rework is eliminated, saving valuable time and streamlining processes.

Secure quality

All parts go through the same process with comprehensive documentation. The system immediately detects deviations, allowing for approvals and audits without additional testing effort.

High throughput

Parallel processes like loading, machining, and unloading significantly reduce downtime. The number of processed turned parts per shift increases without the need for additional systems.

Cost-effectiveness in operation

Defined machining paths protect tools and extend their life. The cost per part decreases, as the machine reduces scrap and avoids rework.

Overview of our deburring machines

We develop a customized concept with you and adapt the system to your parts and processes. Based on drawings, photos, or sample parts, we work out concrete options.

DS Base

The DS Base is ideal for small to medium series. It deburrs, brushes, rounds, cuts threads, and machines fits in a single process. The compact design allows integration into existing lines. With up to 16 stations and a working area of 500 x 500 x 300 millimeters, it processes a wide range of geometries. Five-axis machining ensures consistent quality and enables short changeover times.

DS Integrated

The DS Integrated is aimed at series manufacturers with high quantities and diverse geometries. It combines deburring, brushing, measuring, marking, backside machining, and optional sandblasting in a continuous process. Thanks to a turntable or changing table, auxiliary time is significantly reduced. With up to 16 stations and a working area of 500 x 500 x 300 millimeters, the system also covers complex components. It can be configured for wet or dry machining and integrated into existing lines via automatic feeders.

How deburring of turned parts works

In the first step, the operator places the component or a feeding system positions it. Sensors capture the geometry and determine the optimal processing strategy. Deburring of turned parts is done by brushes, grinding wheels, or cutters along the outer contours and inner areas.

After rough machining, fine machining follows. The machine rounds edges, smoothens surfaces, and cleans the workpiece. Scanners and probes check the result inline and document all data. In the end, the component leaves the system ready for assembly and requires no further rework.

gKteso Your partner for deburring turned parts

Do you want to deburr turned parts and hand them over ready for assembly?

We accompany you from the first analysis to mass production. This includes feasibility studies, process planning with sampling, integration into your production line, and training for your team. We consider clamping technology, material flow, and quality assurance in every project.

After commissioning, we support you with spare parts, service, and process optimizations. With over 30 years of experience, we develop solutions that permanently stabilize your production.

We check your parts, create a concept, and show you how automated deburring of turned parts strengthens your production.