Small part feeding for smooth assembly processes
Unordered or delayed small parts often stop the entire production flow. This costs time, leads to scrap, and ties up personnel with unnecessary tasks. With the small part feeding system, gKteso automatically provides components, precisely positioned and in a constant rhythm.
Structure and function of the feeding unit
The modular small part feeding system by gKteso can be integrated into any assembly line. It recognizes each small part, separates it precisely, and positions it automatically for the next step. The entire process runs without interruptions and without manual interventions, ensuring a constant cycle time and quality from the first part. This keeps your production stable even with frequent product changes and achieves higher utilization.
Our small part feeding systems consist of the following key components
- Part separation: Automatic separation of bulk or tray material into a defined position.
- Part recognition: Cameras capture shape, position, and type, and call up the appropriate program.
- Positioning and transfer: Precise placement of the component at the assembly station.
- Flexible feeding methods: Use of bulk, tray, or belt feeding without mechanical conversion.
Our services around small part feeding
- Process analysis
A detailed examination of material flow, setup times, and cycle losses reveals where automation brings the most benefit. This results in solutions that specifically eliminate bottlenecks and increase throughput.
- Design and manufacturing
We precisely align the unit with the geometry, variety, and batch sizes of the parts. Production and assembly take place entirely in-house to ensure the highest precision fit.
- Integration and commissioning
Our technicians integrate the system directly into the existing production line and test it on site. After successful acceptance, operation begins without a long startup phase.
- Service and expansion
Spare parts, software updates, and adjustments ensure readiness for use over the years. The system can be expanded with new functions at any time without altering the existing structure.
Why automated small part feeding is crucial
Small parts such as screws, housing elements, or connectors must be precisely aligned and available on time. Manual feeding causes delays and errors, especially with changing variants. An automated solution keeps the assembly constant in rhythm and significantly reduces downtimes.
Your advantages with gKteso's small part feeding
Stable cycle without interruptions
The continuous small part feeding prevents downtimes in assembly. Each station operates in the defined rhythm, significantly increasing the daily output. Process continuity is maintained even during variant changes.
Short changeover times during variant changes
The system automatically recognizes new parts and calls up the correct program. A change takes less than five minutes, noticeably increasing productivity in multi-shift operations. Thus, new orders can be handled flexibly without losing time.
High positioning accuracy
Sensors and cameras deliver each part in an exact position. This reduces scrap and defective assemblies occur rarely. Each assembly meets the specified quality values from the first part onward.
Relief of staff
The feeding operates independently and only requires process monitoring. Operators can attend to multiple stations simultaneously and take on additional tasks. This increases the value creation per employee.
Space-saving integration
The compact design enables installation even in tight spaces. Existing processes remain unchanged and the system complements the structure without costly modifications. This allows production to be modernized step-by-step.
Future-proof expandability
The modular concept allows adaptations for new products or feeding methods. Extensions are made without replacing the basic structure, enhancing the long-term value of the investment.
Application areas of small part feeding
- Plastic processing: Automatic feeding of plastic parts with inserts
- Automotive supply: Provision of clips, sensors, and small actuators
- Medical technology: Handling of components with tight tolerances
- Electronics manufacturing: Positionally accurate feeding of sensitive components
Contact
Do you want to automate small part feeding and permanently stabilize your assembly processes? Request an individual offer now or receive personal advice.
FAQ: Frequently asked questions about small part feeding
What parts can the system process?
Is small part feeding suitable for existing lines?
How quickly does a product change take place?
The switch between different small parts generally takes less than five minutes. The system independently recognizes the new part and continues operation without additional settings.
