Feeding system for automated assembly processes
Constant product changes, parts with tolerances, or varying personnel: In assembly, manual feeding processes often slow down the entire cycle. At gKteso, we provide an automated solution with our feeding system that reliably supplies parts, seamlessly serves assembly cells, and flexibly adapts to changing variants.
Why a good feeding system is crucial
Many assembly processes fail due to feeding issues. Parts arrive unsorted, misaligned, or too late. Employees intervene manually, disrupting cycle times and affecting quality. In small series with varying components, the feeding quickly reaches its limits. Many systems react inflexibly, require manual adjustments, or do not provide reliable part positioning.
The result: Downtime, waste, and a high personnel effort.
Structure and function of the feeding system
The gKteso feeding system is modular and can be adapted to any assembly line. The system recognizes the part, singles it out precisely, and transfers it automatically for assembly. The entire process runs continuously without manual intervention, ensuring a stable cycle with consistent quality. This makes your production robust against format changes and increases utilization.
Our feeding system consists of the following key components:
- Part separation
The system automatically separates loose or tray-based parts. It processes both bulk and palletized parts and positions them for processing.
- Part recognition
Camera systems identify each part by shape, position, and variant. The control system automatically retrieves the appropriate program.
- Positioning and transfer
A handling system accurately places the part for the next assembly step. Robots or assembly technology take over precisely where the feeding ends.
In many projects, the feeding technology is already integrated as an integral part of our AS Integrated assembly cell. This provides you with a compact unit that automatically feeds, assembles, and tests parts. Everything in one system.
Your advantages of the gKteso feeding system
Seamless process without interfaces
The feeding system takes care of all steps from part separation to precise positioning for assembly. No separate transfer systems are required. This reduces the potential for errors and increases process stability.
Part recognition for flexible series production
An integrated camera system detects the shape, orientation, and type of each part. The system automatically selects the appropriate program. This enables short setup times, even for products with many variants.
Precise transfer for error-free assembly
The feeding is performed in the correct position and process-safe. Robots or processing units pick up the part precisely. This minimizes waste and increases the quality from the very first part.
Less personnel commitment throughout the process
The system operates independently. Your employees only monitor the process instead of having to intervene actively. This frees up capabilities for other tasks.
Quick product changes without retooling
A product change is successful without mechanical conversion. The system automatically detects the new part variant and loads the appropriate program. This shortens downtime, and production remains adaptable at all times.
Compact integration into your production
The feeding system requires minimal space and can be integrated into existing lines. Even with limited space conditions, your production remains expandable.
Where gKteso feeding systems are used
The gKteso feeding system is particularly suitable for automated assembly steps with high variant diversity. Typical applications are found in the following areas:
- Plastics processing: Feeding of plastic parts with inserts or connecting elements
- Automotive supply: Assembly of sensors, connectors, or actuators
- Medical technology: Parts with tight tolerances or processes that require documentation
- Electronics: Feeding of sensitive parts in end of line stations
Contact
Do you want to know how a gKteso feeding system can make your assembly more stable, faster, and more robust? Then talk to us.