Robots for sorting by gKteso
Structure instead of chance: When robots sort, your production runs more efficiently, safely, and reliably. With the modular robotic cell from gKteso, you automate sorting tasks according to your exact requirements. The result is stable processes, less waste, and controlled material flow without manual intervention.
Why robots bring real advantages in sorting
In many industries, sorting workpieces takes valuable time and personnel. Whenever components need to be provided from bulk material, correctly aligned or classified by characteristics such as color, damage, or dimensions, robots are the more efficient choice.
The benefits:
- Consistent quality at high speed
- Reduction of errors through automated sensors
- Relief for personnel from monotonous or demanding sorting tasks
Sorting robots are used, for example, in plastics processing, mechanical engineering, electrical engineering, or medical technology. Especially with changing component geometries and smaller batch sizes, the combination of intelligent gripper and camera-based recognition proves effective.
The robotic cell as the heart of adhesive automation
The robotic system from gKteso is ideal for sorting tasks in industrial manufacturing. It is based on a flexible modular system that can be precisely adapted to your application.
By combining image processing, sensors, and intelligent gripper systems, a powerful sorting system is created that can recognize, pick up, and deposit components in an orderly manner. Sorting occurs, for example, by good or bad classification, size, type, or position.
Typical sorting functions within the robotic cell:
- Separation and alignment of components
- Detection of dimension deviations or damage
- Sorting by good and defective parts
- Depositing in defined positions or trays
- Preparation for subsequent assembly or packaging steps
Technical basis of the sorting function
The sorting functions are based on the same technical foundations as our proven systems for deburring, assembling, or bonding. Typical features:
- Freely programmable motion sequences
- Up to 16 work stations
- Integration of camera and sensor systems
- Automatic component recognition via CAD or vision
- User-friendly interface
You benefit from a consistent, modular concept. The robotic cell can be easily adapted and expanded. Thus, from a single base cell, a powerful sorting system tailored exactly to your production emerges.
Advantages of the sorting robots by gKteso
Flexibility through modular design
New requirements can be implemented quickly. Cameras, sensors, grippers, or storage systems can be individually added.
Maximum repeat accuracy
Even in complex sorting processes, quality remains consistent. Repeat accuracies in the tenth millimeter range ensure uniform processes.
Precise object recognition
By using camera systems with image processing, the robot recognizes fine differences in material, shape, or surface.
Intelligent interfaces
The robotic cell can be seamlessly integrated into existing production lines and performs handling and transfer functions in addition to sorting.
Process reliability in continuous operation
Robust components and reliable software solutions enable around-the-clock use. The system reliably masters even demanding environments.
Application examples from practice
Sorting injection molded parts individually
Classify and organize components directly from the bunker or production.
Assembly preparation through type sorting
Different variants of parts are sorted and made ready for the correct assembly process.
Quality control with good-bad sorting
Defective parts are automatically detected and sorted out.
Warehouse logistics and tray loading
Sorted storage by size or order in transport trays or boxes.
The robotic cell operates autonomously, but can also be easily integrated into existing lines. Through interfaces such as Profinet or OPC UA, it can communicate with your PLC or MES. This way, the bonding process is seamlessly integrated into the overall process.
That's why gKteso is the right partner
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Development focused on your processes:
Our robotic cells arise from genuine industrial demands. We understand the challenges of changing components, limited space, and fast cycle times. -
Modularity as a basic principle:
You do not receive a rigid special solution, but a system that grows with your requirements. New modules can be added at any time – from additional grippers to AI-supported camera units. -
Experience from demanding industries:
Whether in medical technology, aviation, or plastics processing: Our solutions are deployed where quality allows no compromises. -
Personal support and technical clarity:
From the first inquiry to commissioning, we accompany you with direct communication and clear technical concepts – understandable, open, and honest. -
Made in Germany, focused on durability:
Our systems are designed for reliable continuous operation. Robust components, maintenance-friendly designs, and comprehensible user interfaces ensure long-term satisfaction.
Contact
Do you want to have components sorted automatically? Our experts will be happy to advise you on the appropriate robotic cell and present you with concrete examples from practice.
Make a non-binding inquiry now and automate your sorting processes.