Brush deburring machine from gKteso - Your solution for burr-free components
Burrs and rough edges on workpiece corners affect the quality and functionality of components. Our brush deburring machine uses rotating brushes to ensure consistent edge rounding and clean surfaces – regardless of material and geometry.
Burr-free components for the highest demands – with brush technology
When manufacturing components, unwanted burrs and roughness occur at the edges, affecting the quality, functionality, and safety of the final product. Untreated edges lead to material fatigue, inaccurate fittings, or even injuries during handling – especially in industries such as medical technology, plastic processing, or the automotive industry, where utmost precision is required. To solve these challenges, many companies rely on brush deburring machines that achieve consistent edge rounding and clean surfaces with rotating brushes.
Brush deburring machines enable efficient and gentle removal of burrs without damaging the workpiece. They are particularly suitable for processing metal, plastic, and composite materials and can be flexibly adapted to different workpiece geometries. Through the automated deburring process, not only does the quality of the components improve, but also the process safety increases and the need for manual reworking is significantly reduced.
Our machine - Flexible and adaptable
Our brush deburring machine offers a reliable and process-secure solution for precise edge processing. Rotating brushes effectively remove burrs from metal, plastic, and composite materials, creating consistent edge rounding. An intelligent control system adjusts the processing exactly to different workpiece geometries, ensuring consistently high quality and enabling seamless integration into existing production lines.
Thanks to its compact design, our machine can be flexibly integrated into production processes. Our individually adjustable brush systems ensure gentle and even processing of various workpieces. Additionally, each machine is tailored to the specific requirements of our customers – brush type, rotational speed, and processing parameters are precisely adapted to the material and geometry to ensure economical and efficient deburring.
Advantages of a brush deburring machine
Replicable perfect edge quality
By using precise, rotating brushes, the machine reliably removes burrs evenly. This prevents sharp edges, reduces the risk of material cracks, and improves the fit accuracy of the workpieces. The consistent edge rounding ensures optimal further processing and improved product quality.
Versatile workpiece processing
Our machine is suitable for a wide range of materials such as steel, aluminum, plastic, and composite materials. With individually adjustable brush settings, different workpiece geometries – from simple flat parts to complex shaped components – can be efficiently and gently deburred.
Consistently good results
Thanks to automated and controlled deburring, the machine delivers consistent results at all times, independent of operator influence or manual errors. This reduces scrap, improves repeatability, and ensures uniform quality across the entire production series.
Automated deburring
Automated deburring with a brush deburring machine saves valuable time and replaces complex manual processes. By enabling simultaneous processing of multiple parts, production speed is significantly increased, leading to more efficient manufacturing.
Easy operation
The intuitive user interface allows quick and easy handling of the machine without extensive training times. Automatic program settings and a user-friendly control system reduce operator effort and ensure safe, efficient, and error-free operation.
Sounds good?
Areas of application
- Metalworking: Deburring of sheets, milling, turning, and stamping parts to improve dimensional accuracy, surface quality, and further processing, such as for coatings or welds.
- Plastic and injection molding industry: Removal of burrs and material residues on injection-molded parts to ensure precise fits, improved tactile quality, and flawless assembly.
- Automotive industry: Processing of engine and transmission components, brake systems, and body parts to ensure safe assembly, high durability, and consistent quality.
- Aerospace: Deburring of light metal and precision parts to ensure dimensional accuracy, smooth surfaces, and compliance with strict quality standards.
- Medical technology: Burr-free processing of surgical instruments, implants, and housing parts to meet the highest hygiene requirements and ensure flawless functionality.
- Machine and tool construction: Clean edge processing of gears, bearing housings, and guide rails to reduce friction, wear, and noise during operation.
Your benefits with us
Proven quality and precision
Our machines deliver precise deburring results and guarantee the highest repeatability – more precise, faster, and more reliable than manual processing or robotic solutions.
Easy operation and maintenance
Our brush deburring machines are intuitively operable and require no extensive training. Maintenance work can be performed quickly and easily by the user, avoiding costly downtime.
Flexibility for various applications
Thanks to standardized yet adaptable machine solutions, our systems are suitable for a wide variety of materials and workpiece geometries.
Proven efficiency in the industry
Our machines reduce labor-intensive processes and enable consistently high quality assurance. Thus, they optimize the entire manufacturing process and sustainably increase productivity.
Reliable partners with experience
With our years of experience in industrial manufacturing technology, we are a proven partner for companies in the fields of metalworking, plastics technology, automotive industry, and medical technology.