Deburring machine: Perfect surfaces with maximum efficiency

Whether steel, aluminum, or plastic – our machines ensure burr-free surfaces and seamless integration into your production lines.

✅ Less scrap and rework
✅ Clean edges for perfect functionality

Entgratungsmaschine

Deburring machine: Finish without problems

Deburring is an essential step in manufacturing. Unfortunately, manual deburring carries the risk of quality defects or ergonomic strains for employees. Particularly with large quantities or different materials like stainless steel, aluminum, or plastic, employees quickly reach their limits. 

A deburring machine solves these problems through automated processes that ensure consistent quality and precise edges. It minimizes waste, relieves employees, and can be flexibly used for various materials. Modern machines can even be seamlessly integrated into existing production lines to further increase efficiency. With a deburring machine, the perfect finish is achieved quickly, reliably, and economically.

Overview of our machines

Entgratanlage DS Base

DS Base: The compact solution for versatile requirements

The DS Base is ideal for companies needing a compact yet powerful machine. Its high precision and ease of use make it the perfect choice for a variety of applications. The compact design of the deburring machine fits into almost any production environment. It is particularly suitable for small to medium series and flexible machining tasks.

Technical data of the DS Base

Attribute

Details

Working area500 mm x 500 mm x 300 mm
Total size1300 mm x 1800 mm x 2500 mm
Maximum speed1 m/s
Repeat accuracy0.05 mm
Path accuracy0.1 mm
Workstationsup to 16
Material compatibilityAluminum, plastic, composites
Workpiece sizeUp to 1,000 mm width
Machining processDry deburring
AutomationManual loading, optionally automatable
Entgratanlage von gKteso

DS Integrated: The solution for highest precision and automation

The DS Integrated is aimed at companies with the highest demands on precision and efficiency. With its larger total size and integrated automation capabilities, it is ideal for complex and demanding manufacturing processes. It is the perfect choice for high-precision applications and large quantities.

Technical data of the DS Integrated

Attribute

Details

Working area500 mm x 500 mm x 300 mm
Total size1800 mm x 1800 mm x 2500 mm
Maximum speed1 m/s
Repeat accuracy0.05 mm
Path accuracy0.1 mm
Workstationsup to 16
Material compatibilityMetal (steel, aluminum) and plastic
Workpiece sizeUp to 1,500 mm width
Machining processWet and dry deburring
AutomationFully automatic with loading systems

Special features of gKteso machines

  • High precision: Thanks to 5-axis processing and repeat accuracy of 0.05 mm, the machines achieve absolutely consistent results – even with complex geometries and hard-to-reach areas.
  • Flexibility for various workpieces: Suitable for different materials like metal and plastic as well as workpiece sizes and shapes – from simple milled parts to complex castings.
  • Efficient processing: Reduced processing times through optimized processes – ideal for series production.
  • Automated quality control: Integrated systems like laser scanners and probes check components directly after deburring and automatically sort out defective parts, minimizing waste.
  • Compact design: Space-saving machine construction for easy integration into existing production environments.
  • User-friendliness: Intuitive operation through modern control systems that minimize training efforts.
  • Automation options: Seamless integration into production lines and customization options for specific requirements.
  • Robust quality: Durable components and maintenance-friendly design for reliable operation.
  • Made in Germany: High-quality workmanship and technical excellence meeting the highest standards.

Your benefits at a glance

Increase in product quality

With burr-free and uniformly processed components, you ensure the highest quality standards that convince your customers. Clean edges and precise surfaces minimize the risk of functional failures and guarantee perfect further processing in production.

Reduction of scrap and reworking

Thanks to reliable and consistent results, most manual rework is eliminated, and defective parts are a thing of the past. This means less material loss, lower costs, and higher efficiency in your manufacturing.

Time savings and efficiency increase

Through optimized processes and options like exchange tables or multiple workstations, components can be prepared in parallel and processed. This significantly increases throughput and allows faster production without compromising on quality.

Improved working conditions

Automated processes relieve your employees from ergonomically strenuous tasks and reduce the risk of injuries. This leads to higher satisfaction and long-term motivation in the team.