Efficient assembly automation
Benefits of assembly automation at a glance:
✔️ Cost savings
Automated assembly cells reduce the need for manual labor, lower personnel costs in the long term, and minimize waste and expensive rework.
✔️ Consistent quality
Reproducible processes ensure consistent precision and prevent quality fluctuations, thereby strengthening trust in the products.
✔️ Flexibility in production changes
Modular systems allow easy adaptation to new products or production requirements, making the investment future-proof.
✔️ Increased safety for employees
Dangerous or physically demanding tasks are performed by automated systems, reducing the risk of accidents and health burdens.
✔️ Optimized use of production space
Compact and space-saving assembly cells allow for more efficient space use and create room for additional machines or extensions.
✔️ Employee relief
Monotonous, physically demanding, or dangerous activities are automated, allowing employees to focus on more demanding tasks.
✔️ Reduced changeover times
Quick transitions between different product variants minimize production interruptions and increase overall productivity.
✔️ Improved process stability
Automated systems ensure more stable operations and reduce error sources, increasing efficiency in the long term.
Our solution for assembly automation
With our automatic assembly cell, we offer a powerful and flexible solution for automating your assembly processes. Our systems are designed to make your production operations more efficient, precise, and economical—while providing maximum safety and process stability.
Whether you want to screw, glue, press, or inspect, our solution perfectly adapts to your requirements.
Automatic assembly with the AS Integrated
The AS integrated assembly cell from gKteso enables 24/7 assembly of components up to 2 kg, with camera-based separation and modular expandability for up to 48 individual parts per cycle.
With a change table or rotary table, a processing speed of 4 m/s, and the integration of processes such as gluing, screwing, or inspecting, it is ideal for flexible production needs. Thanks to connection to automated logistics systems, it enables almost unmanned, highly productive operation—perfect for changing batch sizes and variants.
- Modular construction kit system: Flexibly expandable for different assembly processes and production requirements.
- Diverse process integration: Support for gluing, screwing, lubrication, pressing, inserting, inspecting, and marking.
- Compact design: Space-saving and ideal for production areas with limited space.
- Ideal for small and medium-sized components: Designed for components up to a weight of 2 kg.
- High throughput: Efficient processing of various components and assemblies in a short time.
- Quickly reconfigurable: Daily adjustments to new tasks and product variants are easily possible.
- Integrated logistics solutions: Support for automatic material feed and removal, including driverless transport systems.
- Camera-supported separation robot: Precise handling and transfer of components inside and outside the assembly cell.
- Versatile marking options: For production data, batch numbers, and traceability, individually adaptable to material and requirements.
Secure assembly automation with gKteso
In industrial production, safety is a central concern—both for employees and for the quality of final products. At gKteso, safety and reliability are at the forefront of all our automation solutions. Our goal is to provide companies with the ability to implement more efficient assembly processes while simultaneously ensuring the highest safety standards.
The demands on modern automation systems are varied: They must be precise, flexible, and economical without compromising safety. Our systems are designed to maintain this balance. Thanks to innovative safety concepts, we protect your employees from potential hazards and ensure that your production processes run smoothly and safely.
Coverable processes for automation
The automation of assembly processes offers companies various opportunities to increase efficiency, precision, and economy in production. However, not every process is equally suitable for automation. The critical factor is identifying processes that can be optimized through automation while providing measurable benefits. Which processes can be covered by gKteso automation? These include:
Component assembly
Precise and fast assembly of individual parts, from standardized components to complex assemblies.
Screwing, gluing, and joining processes
Reproducible processes for permanent connections.
Quality inspection
Integration of automated inspection systems that immediately detect and exclude errors.
Marking
Labeling of components through laser engraving, labels, or other methods.
Material handling
Efficient handling of workpieces, such as inserting, turning, or positioning.
Packaging processes
Automated handling for the final packaging of products.
Application possibilities
Our machines are used in a variety of industries, including:
- Automotive industry: Assembly of components, quality inspections, leak tests, and markings.
- Medical technology: Precise processing and inspection of components for the highest safety and reliability.
- Electronics: Soldering, screwing, and end-of-line tests of electronic components.
- Plastics industry: Processing and assembly of plastic parts, including cleaning and laser marking.
- Aerospace: High-precision processes for the assembly and quality assurance of safety-critical components.
